Assisted injection of plastics (English: AIM = Assisted Injection moulding) is part of the processing of plastics that improves the quality of products and significantly saves production costs.

This technology involves injection of gas or water under high pressure into plastic contained in an injection mould. This way, the component is perforated with cavities to reduce its weight. The compression pressure can be better distributed and pitting prevented. The distribution of gas pressure over the component´s surface is equalized, which also helps eliminate pitting and reduces the closing force, thus often reducing its weight and cycle time.

Other methods make it possible to produce foam from plastic resins to reduce the density of the material or to change the temperature of the injection mould to prevent the formation of cold joints. Depending on the specific application, various technologies can be combined, which brings further benefits.

Our team of over 50 professionals operating in 20 branches located around the world has the technical facilities and the relevant engineering expertise necessary to be able to provide technical support throughout the whole production process from commissioning and operator training to maintenance tasks.

Moreover, for your equipment for assisted injection of plastics, we continuously ensure the supply of original spare parts.

We emphasize transparency and therefore we provide you with brief information on the product and the principle of functionality of individual technologies, so that you can achieve time and cost savings from the start.

Safe and competent handling of the product during its operation and maintenance can extend the service life of all the components and eliminate unnecessary operational downtime – your investment is thus ensured in the long term. Maximator service and maintenance contracts guarantee the execution of regular preventive servicing and upkeep of your equipment.

We will facilitate your daily work by organizing your service and maintenance schedule. We will plan and carry out ongoing maintenance to ensure that your machine maintains its maximum performance.

Our design, consultancy, and injection mould experts are available worldwide to show you how your products and your company can benefit from the plastic injection technology with gas support – from the initial concept to production. In case of need, we will provide you with CAE plastic injection analyses.

Studies of injection moulds
Studies of injection mould can be performed in our facilities worldwide or our technicians can monitor the processes directly on-site at injection mould manufacturers.

Complete training for our customers:

• User/operator – operation of all Maximator products and processes
• Maintenance engineers – service and maintenance of Maximator products
• Designers – design of equipment for injection of plastics with gas support with focus on taking full advantage of the economic and technical advantages of this technology
• Business engineers – benefits and advantages of the technology of injection of plastics with gas support, as well as greater flexibility in the development phase with focus on increasing sales turnover through new product applications